The Merrow Innovation Hub
A historic granite mill transformed into a 300,000 sq ft vertically integrated manufacturing ecosystem, where heritage meets advanced technology.
Vertical Integration: The Foundation for Resilient US Manufacturing
Our vertically integrated facility houses the entire manufacturing ecosystem under one roof, enabling unmatched control, enhanced communication, and rapid iteration capabilities.
300,000 sq ft
of integrated manufacturing capability across 6 floors
End-to-End
from material creation through finished product delivery
Real-Time
communication and data flow between departments
Complete Control
over quality, timing, and production optimization
Facility Layout & Operations
Our six-floor facility is strategically organized to optimize workflow, foster innovation, and maximize efficiency throughout every stage of the manufacturing process. Explore the dedicated functions of each level:
Floor 1
Receiving, Value-Add & Retail Interface
Ground floor operations handle material intake, finishing processes, and brand showcase.
Key Features
Floor 2
Material Transformation & Storage
Advanced knitting operations and material management ensure supply chain resilience.
Key Features
Floor 3
Core Production & Innovation Hub
High-volume production lines and development teams work in concert to deliver excellence.
Key Features
Floor 4
Corporate Command & Technical Expertise
Management, core equipment expertise, and training facilities ensure operational excellence.
Key Features
Floor 5
High-Speed Automated Preparation
Advanced automated material preparation and pre-assembly operations optimize production efficiency.
Key Features
Floor 6
Logistics, Support & Final Output
Our top floor houses fulfillment operations, technical support, and final quality assurance processes.
Key Features
Resilient Domestic Manufacturing
Our vertically integrated facility provides unparalleled control over the entire production lifecycle, ensuring supply chain security and rapid response capabilities.
- Complete control from material creation to finished product
- Minimized logistical friction and transportation requirements
- Enhanced communication and rapid problem-solving
- Agile response to changing requirements
Experience Our Facility Firsthand
Schedule a visit to our Fall River facility to see our manufacturing capabilities in action and discuss how we can help bring your project to life.